No.1004E 2008Special Issue on Industry-Related Products Development of Exclusive Fluid for AWD Coupling

Category TECHNICAL PAPER
Author J. ANDO
Automotive Components Engineering Department, Bearing & Driveline Operations Headquarters
N. SAKAI
Development Department, Toyoda-Koki Automotive TORSEN Co.
T. SAITO
Material Engineering R&D Department, Research & Development Center, PhD
H. KUWABARA
Material Engineering R&D Department, Research & Development Center
O. KUROSAWA
Transportation Lubricants R&D Group, Lubricants Research Laboratory, Nippon Oil Corporation
Abstract This paper describes the analysis of the shudder generation mechanism in AWD couplings and the development of a special Toyoda ITCC Fluid "TIF" enabling an Intelligent Torque Controlled Coupling ("ITCC") with larger capacity that is applicable to large-size vehicles and that achieves better fuel efficiency due to size and weight reduction of the rear drivetrain. Optimization of the additives and base oil of this fl uid, which is exclusive for AWD couplings, has improved anti-shudder durability, reduced maximum torque at low temperatures, and achieved both reliability improvement and weight reduction of the driveline.
Keyword AWD coupling, fluid, additives, metallic detergent, EP-agent, dispersant, FM, synthetic fl uid, shudder
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