New development of the Integrated Gear Bearing "JIGB®" ～A proposal for solutions towards further Downsizing, Weight Reduction and High efficiency in Mobilities～
JTEKT Corporation (Headquarters: Kariya City, Aichi Prefecture, President: Yoshito Kondo, hereinafter referred to as "JTEKT") has developed JIGB® (JTEKT Integrated Gear Bearing®), leveraging the core competencies cultivated in the automotive parts, bearings, and machine tool businesses. JIGB® is the new product that integrates gears and bearings, conventionally assembled as separate components due to different functional requirements in automotive and industrial machinery.
1. Development Background
JTEKT aims to become a solution provider that creates the future of mobility society through manufacturing and manufacturing equipment, under the banner of the JTEKT Group 2030 Vision. The JTEKT Group will promote the utilization of the core competence platform (hereinafter referred to as "CocoPla"), which consolidates competence related to product and manufacturing equipment technologies and knowledge. In addition to the synergy of internal competence, we will establish a solution co-creation center in January 2025 that proposes solutions to internal and social problems by connecting external technologies and knowledge. We will contribute to our customers and society through solution-oriented business.
The mobility industry, including automobiles, is being urged to improve functional value from a wide variety of perspectives. JIGB® is the product that integrated gears and bearings, components of reduction gears in automobiles and industrial machinery, achieves optimal structure for downsizing of the unit, increasing gear strength, and reducing torque loss in bearings. This technology, can be proposed by JTEKT only, utilizes the core competencies developed over many years in gear and bearing products, addressing the challenge of balancing both the toughness required for gear teeth and the durability required for bearings (raceways).
2.Product Overview
◇Integration of bearings used for the outer diameter of gears.
The current gear shafts, which have bearing press-fitted into the shaft, have challenges in reducing torque loss due to size constraints of the bearings and reduction gears, given the shaft diameter. In contrast, the developed product adds a bearing raceway to the outer diameter of gear shaft, integrating it with the bearing. This allows for the omission of the bearing inner ring (raceway), achieving a reduction in bearing outer diameter and unit (distance between shafts) size, as well as a reduction in torque loss. Additionally, omitting the bearing press-in process improves customer productivity.
◇Integration of bearings used for the inner diameter of gears.
When assembling bearings inside a gear, rattling during assembly may reduce the overall strength of gears. In contrast, the developed product reduces misaligment of gears by using bearing's outer ring as gear's inner diameter, achieving a reduction in gear size and the size of the units. Additionally, eliminating the bearing press-in process for the gear's inner diameter is also expected to reduce the number of parts.
3.Future Prospects
JIGB® is one of the solutions proposed by JTEKT. As a solution provider creating the future of mobility society, JTEKT develops products that contribute to the performance enhancement of mobility, including automobiles and industrial machinery, and will propose them sequentially.
4. The goals and targets of the SDGs that can be achieved through this development product.
■9. Let's build a foundation for industry and technological innovation.
The JTEKT Group is engaged in business activities with the aim of achieving carbon neutrality by 2035.
[Reference]
・October 5, 2021, JTEKT Group opened the Gear Innovation Center as a comprehensive gear builder.
https://koyo.jtekt.co.jp/2021/10/news211005-2.html
・October 18, 2022 - Newly developed ultra-narrow bearing "JTEKT Ultra Compact BearingTM" contributes to electrification, aiding in further miniaturization and weight reduction of eAxles.
https://www.jtekt.co.jp/news/2022/000325.html
・November 21, 2022: Newly developed conductive bearing "JTEKT Ultra Earth BearingTM" contributing to electrification - Contributing to improved reliability of eAxle and further miniaturization.
https://www.jtekt.co.jp/news/2022/000335.html